Cross-domain automotive control microcontrollers enhance ECU integration

Microcontrollers designed to address the growing need to integrate multiple applications into a single chip and unify the electronic control unit (ECU) in vehicles, make up the RH850/U2B series.

Renesas says the cross-domain microcontrollers are built for the rigorous workloads required by vehicle motion in hybrid ICE and xEV traction inverter, high-end zone control, connected gateway and domain control applications. 

They join the company’s RH850/U2A microcontrollers for body and chassis control systems. Customers can also combine the microcontrollers with Renesas’ R-Car S4 SoC devices for automotive central gateway systems for scalable electronic / electrical architectures that are deemed the architectures for future vehicle generations. 

Naoki Yoshida, vice president, automotive digital products marketing division at Renesas, said: “The RH850/U2B microcontrollers . . . performance, memory integration and hardware-based support for new zone- and domain-control applications, particularly for powertrain and HEV/EV, while maintaining the stringent cost, safety, and security parameters required for these automotive systems”.

Designed for zone and domain applications, the 28nm RH850/U2B microcontrollers build on key functions from Renesas’ RH850/E2x series for powertrain and RH850/C1M-Ax series for HEV/EV motor control. At the same time they add enhancements including an accelerator IP, higher performance levels and increased security. This feature set enables users to integrate multiple ECU functions into a single ECU while adhering to stringent automotive-grade safety, security and real-time operation requirements.

The integrated hypervisor hardware-based virtualisation assist function allows multiple software systems with up to ISO26262 ASIL D functional safety levels to operate independently, without interference. It also reduces the virtualisation overhead to maintain real-time execution. Quality-of-service (QoS) provides a latency monitor and regulation function for all bus masters to ensure minimum bandwidth is always available. The RH850/U2B microcontrollers support safe and rapid full no-wait over the air (OTA) software updates with dual-bank embedded flash that allows the ECU to update and save images while the microcontrollers are in active mode and enables the ECU to operate from the original code if a failure occurs. Integrated motor control accelerator IP (EMU3S) works in conjunction with multiple dedicated motor control timer structures like GTM v4.1 and TSG3 to reduce CPU processing loads while achieving high-speed rotation. Dedicated data flow processor (DFP) accelerator IP enables the CPU to offload compute-heavy operations for complex control. 

The microcontrollers have up to eight 400MHz performance cores with four of them in lockstep architecture, with built-in flash targeting ASIL-D and ASIL-B applications. Integrated security functions support the Evita Full standard, including elliptic curve cryptography. There are multiple instances of AES128 lock-step modules for conflict-free, deterministic safe and secure communication.

The dedicated resolver / digital converter accelerator IP (RDC3X) processes analogue signals from a motor rotational angle sensor (resolver) or an inductive position sensor. 

The DR1000C is a RISC-V-based parallel co-processor IP with vector extension (DFP), licensed from NSITEXE, which supports the fast execution of complex mathematical algorithms.

Communication interfaces include Gigabit Ethernet TSN with switch support. 

The RH850/U2B microcontrollers will be sampling from April 2022. 

http://www.renesas.com

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DC/DC converter can extend industrial devices’ battery life by up to 20 per cent 

Boasting low quiescent current (IQ) of 60nA, the TPS61094 buck/boost converter can extend the battery life of industrial applications, says Texas Instruments. The bi-directional buck/boost converter’s IQ is one-third that of competing boost converters, says the company. It integrates a buck mode for supercapacitor charging while providing low IQ, to extend battery life by as much as 20 per cent when compared to commonly used hybrid-layer capacitors (HLCs). Supercapacitor charging and discharging help support peak loads and backup power, which are important for continuous operation in battery-powered industrial applications such as smart meters, smoke detectors and video doorbells, as well as medical applications.  

Engineers designing battery-operated systems frequently face a common design challenge: a need to achieve high efficiency at no- or light-load conditions, in the low milliampere or microampere range. This requires power supplies to regulate their output while maintaining low supply current in the nA range. 

Today’s lithium thionyl chloride (Li/SOCl₂) battery-based designs often manage peak load with HLCs. This are expensive and not optimal for controlling charge current, explains TI. The TPS61094’s combined low IQ and supercapacitor charging and discharging allow HLCs to be replaced with supercapacitors for peak load support and to extend battery life in applications that must run on a single battery for 10 years or more. 

The TPS61094 can provide back up power in applications that require safe power-down or last-gasp communication during a power outage. 

In addition to extending battery life, the buck/boost converter has a 2.0A inductor current limit in boost operation, which doubles the output current of competitive boost converters, according to the company.

The additional output current enables the TPS61094 to support radio standards – such as narrowband Internet of Things (NB-IoT), LTE-M, Wi-SUN, MIOTY, Bluetooth and wireless M-Bus – over a wider input voltage range. For example, it can support more than 250mA of output current down to an input voltage of 0.7V.

Typical industrial applications such as smart meters require several power components for back up power features or peak load support. Integrating a buck charger and a boost converter into a single IC removes the need for a discrete buck charger, inductor and two external capacitors.  

The integration of the buck charger and boost converter also allows design engineers to easily control the handshake between all functions, for a seamless transition between operating modes.

The TPS61094 is now available through TI and authorised distributors in a 2.0 x 3.0mm, 12-pin very thin, small outline no-lead (WSON) package. Full and custom quantity reels are available and there is also the TPS61094EVM-066 evaluation module.

http://www.TI.com

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Allegro unveils three-phase gate driver for EV and hybrid cars 

From Allegro MicroSystems comes the QuietMotion product line with the introduction of the A89307 automotive-qualified gate driver integrated circuit.

Designed for battery cooling fans and HVAC systems in electric and hybrid vehicles, the A89307 offers low noise and vibration by using a field orientated control algorithm to drive continuous sinusoidal current to the load. This helps car manufacturers reduce noise and improve battery life, offering more miles per charge and lowering vehicle carbon footprints, says Allegro.

“By design, EV and hybrid vehicles are quieter than traditional models with internal combustion engines – especially when they’re stopped – and drivers are becoming increasingly sensitive to noise created by components such as cooling fans,” said Steve Lutz, product line director for Motor Drivers at Allegro. “The A89307’s hardware-based algorithm makes it easier for designers to reduce fan noise while improving cooling performance and increasing miles per charge. That’s good for drivers and good for the environment.”

The A89307 includes a hardware-based algorithm, which requires no external sensors or software development; the user selects parameters using a GUI interface and loads them into the IC’s on-chip EEPROM. With only five external components, the A89307 helps designers lower material costs by reducing BOM components and facilitating very small system footprints for in-motor PCBs. Its fully integrated algorithm can even eliminate the need for a separate microprocessor. 

Modes of operation include open-loop PWM or fully programmable closed-loop speed control. In closed-loop mode, the customer can program the PWM-to-speed relationship to match the PWM commands provided by an external ECU. Field weakening is included to improve performance at high speed. Low-speed operation and windmilling start-up are just a few of the features included in the A89307 hardware based digital algorithm. 

While designed for xEV battery cooling fans, the A89307 can also be used in HVAC blowers as well as liquid pumps in traction inverter cooling systems. The external gate drive allows the device to be flexible enough to drive a wide range of motor powers up to 500W. 

http://www.allegromicro.com 

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Alliance Memory offers 3V multiple I/O serial NOR Flash memory solutions 

Alliance Memory offers a new line of 3V multiple input/output serial NOR flash memory products designed to provide supply continuity for Micron Technology customers using discontinued N25Q series devices. Offering support for single, dual, and quad SPI modes, the AS25F series combines fast read performance up to 104MHz with fast program and erase times of 0.3ms and 40ms typical, respectively. 

Available in 8-pin SOP wide body (209mils) and 8L WSON (6x5mm) packages, the devices operate from a single 2.7V to 3.6V power supply over an industrial temperature range of -40 degrees C to +85 degrees C. The solutions offer typical erase/program currents of 20mA and maximum read currents of 25mA at 104MHz, and they are said by Alliance Memory to provide reliable, long-term performance with 100,000 program/erase cycles and 10-year data retention.

 AS25F series devices support uniform 4KB or 32KB or 64KB erase, offers an 8/16/32/64byte wrap-around burst read mode, and features program/erase suspend and resume. Advanced security features include block protection and 4K-bit secured OTP to protect content from hostile access and inadvertent programming and erasing.

 With their enhanced performance, the serial NOR flash memory products are designed to meet the demands of the computer, consumer, communications, IoT and mobile markets. The devices are suitable for use in, among others, chipsets for PCs, DVD and Blu-ray players, wireless LANs and cable modems, printers, set-top boxes, LCD displays, mobile and wearable devices, digital cameras, handheld GPS units and smart meters. 

Samples and production quantities of the 3V serial NOR flash memory products are available now, with lead times of 16 to 20 weeks. 

Alliance Memory is a global provider of critical and hard-to-find memory ICs for the communications, computing, consumer electronics, medical, automotive, and industrial markets. The company’s product range includes flash, DRAM, and SRAM memory ICs with commercial, industrial, and automotive operating temperature ranges and densities from 64Kb to 8Gb. Privately held, Alliance Memory maintains headquarters in Kirkland, Washington, and regional offices in Europe, Asia, Canada and South America. 

Go to http://www.alliancememory.com

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