Energy harvesting embedded controller simplifies Industry 4.0

Renesas Electronics claims to accelerates sensor network gateway design with its RZ/N1S IO-Link Master  development kit for the smart factory.

The IO-Link master development kit accelerates IO-Link-based application development for industrial networked devices in a smart factory. The development kit includes a board and pre-qualified sample software provided by TMG. The board has eight IO-Link connecters, allowing developers to immediately connect IO-Link slave devices and start the evaluation process.

Renesas believes that the development kit contributes to shorter prototype-to-production process time and helps to reduce the development burden for engineers.

The kit is supported by two CPUs that operate independently and simultaneously with a large built-in SRAM. The eight-port IO-Link Master is controlled by one CPU; the other CPU features an R-IN engine architecture and supports industrial Ethernet communication to the upper layers, such as PLC, without any external microcontroller, microprocessor, or memory like DDR. The two CPUs are integrated in a small 12 x 12mm LFBGA package.

The RZ/N1S IO-Link Master development kit reduces the system evaluation period by up to six months, reports Renesas. The all-in-one development kit makes it easy for users to begin evaluation immediately and accelerate their time to market.

Optimised for limited space and industrial environments, the board as 6Mbytes of on-chip SRAM which eliminates the need for external memory.

The small 12 x 12mm LFBGA package makes the master suited for PCBs in space-constrained industrial applications.

Renesas is demonstrating the new IO-Link master solution in booth 130, Hall 10.1, at the 2018 SPS IPC Drives, November 27-29, in Nuremberg, Germany.

The RZ/N1S IO-Link master solution is available now for rental.

Renesas Electronics delivers microcontorller, analogue, power, SoC products and integrated platforms, for automotive, industrial, home electronics, office automation and information communication technology applications.

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Zynq UltraScale+ family is certified for AI-class devices

Xilinx has received the IEC 61508 specification certificate, issued by Exida, for the Zynq UltraScale+ MPSoC family. The processors has been assessed as SIL 3, HFT1 capable, according the IEC 61508 functional-safety specification. This means product developers can build systems including artificial intelligence (AI) for safety-critical applications using Xilinx’s feature-rich, integrated single-chip MPSoC family, with the assurance of IEC 61508 functional-safety certification up to Safety Integrity Level 3 (SIL 3).

The industry’s first commercial ARM-based SoC, the Zynq-7000 is able to demonstrate compliance to functional safety requirements for on-chip redundancy (HFT=1).  The Zynq-7000 and Zynq UltraScale+ MPSoC families feature isolated function domains on a single die with hardware protection mechanisms, creating the required hardware fault tolerance consistent with on-chip redundancy. Developers can take advantage of the embedded FPGA fabric to accelerate performance beyond conventional software-based systems, explains Xilinx, to achieve the fast response times and low latency typically required of safety-critical systems. Xilinx has also introduced safety-enhanced automotive-qualified XA Zynq UltraScale+ MPSoCs, certified to ISO 26262 ASIL C (pictured).

Combined with the recent IEC 61508 safety certification of the supporting Vivado Design Suite by TÜV Süd and the MicroBlaze compiler for additional soft processors by SGS-TÜV Saar, Xilinx believes it provides a complete ecosystem with supporting documentation, assessment reports and IP, to minimise risks for customers.

Developers can find tools and resources at  Xilinx’s online Functional Safety Lounge. Privileges include access to the Safety Manual for Zynq UltraScale+ MPSoC, device and architecture updates, tool-flows and documentation including future reports and assessments.

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Six-axis inertial module combine robustness for industrial applications

Adding to STMicroelectronics’ family of low power MEMS sensors for industrial applications, the ISM330DLC six-axis inertial measurement unit (IMU) is said to combine high accuracy and robustness with long-term availability assured by ST’s 10-year longevity programme.

The ISM330DLC contains a three-axis accelerometer and a three-axis gyroscope with user-selectable full-scale up to ±16g and ±2000dps respectively. It provides high measurement resolution and energy-saving features for long-lasting battery-powered industrial devices. Target applications include industrial IoT systems, robots, drones, platform stabilisers, and telematics. The wide accelerometer bandwidth up to 3kHz also allows its use in vibration-monitoring and compensation systems.

The ISM330DLC consumes just 0.5mA in normal combination mode and 0.75mA in high-performance mode. A large integrated FIFO that lets the host system retrieve data efficiently, and saves energy with tilt detection, free-fall, wakeup, 6D/4D orientation, click, and double-click features. There is also a sensor-hub feature for collecting data from additional external sensors.

Integrated industrial-grade design features include a dedicated configurable low-latency signal-processing path, low noise, and filtering optimised to ensure closed-loop control stability. The signal path can be independently configured to make gyroscope or accelerometer data available through an auxiliary SPI.

The ISM330DLC also contains a temperature sensor and built-in self-test both for the gyroscope and accelerometer.

The ISM330DLC is in production now, as a 2.5 x 3.0 x 0.83mm plastic land-grid array (LGA) system-in-package.

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Low power SOTB process technology means no batteries to power IoT devices

Renesas Electronics believes its energy-harvesting embedded controller can eliminate the need to use or replace batteries in IoT devices. The process was developed based on Renesas’ silicon-on-thin-buried-oxide (SOTB) process technology to achieve an “extreme reduction in both active and standby current consumption”. The company says this combination was not previously possible to achieve in conventional microcontrollers. These low current levels of the SOTB-based embedded controller enables system manufacturers to use harvesting ambient energy sources such as light, vibration, and flow and eliminate batteries. The use of extreme low-power and energy harvesting gives rise to a new market of maintenance-free connected IoT sensing devices with endpoint intelligence for applications in industrial, business, residential, agricultural, healthcare, and public infrastructure, as well as health and fitness apparel, shoes, wearables, smart watches, and drones.

Renesas’ first commercial product using SOTB technology, the R7F0E embedded controller, is a 32-bit, Arm Cortex-based embedded controller capable of operating up to 64MHz for rapid local processing of sensor data and execution of complex analysis and control functions. Consuming just 20 microA/MHz active current, and only 150 nanoA deep standby current, approximately 10% of conventional low-power microcontrollers, the R7F0E is suited for extreme low-power and energy harvesting applications.

The R7F0E has a configurable energy harvest controller (EHC) function that increases robustness and minimises costly external components. The EHC enables direct connection to many different types of ambient energy sources, such as solar, vibration, or piezoelectric, while protecting against harmful inrush current at start-up. The EHC also manages the charging of external power storage devices, such as supercapacitors or optional rechargeable batteries.

Other system characteristics for extreme low power are the ability to sense and capture external analogue signals at all times because the 14-bit ADC consumes only three microA. There is also the ability to retain up to 256kbyte of SRAM data content while consuming just one nanoA per kbyte SRAM. It can also provide graphics data conversion including rotation, scroll, and colorisation with low-power hardware techniques for driving an external display using memory-in-pixel (MIP) LCD technology that consumes virtually no power to retain an image.

Yoshikazu Yokota, executive vice president and general manager of Industrial Solution Business Unit of Renesas said: “By removing the need for batteries, or the need to replace batteries, new markets will open for us and our customers. Energy harvesting will become a mandatory technology for a smart society . . . Renesas continues to push forward with e-AI to realize AI at the endpoint, in embedded devices. Looking forward, our SOTB technology will expand our reach into use cases where combining e-AI and energy harvesting will make a very large positive impact to our day-to-day lives”.   

Samples of the R7F0E embedded controller are available now for beta customers, and samples are scheduled to be available for general customers from July 2019. Mass production is scheduled to start from October 2019.

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